Production process of PU self skinning products

2024-12-12 10:11:10
Production process of PU self skinning products

So have you ever thought about how those squishy chairs that you sit on are made? Well, let me tell you, you need to! RONGHE — is a furniture manufacturer with a unique PU Polyurethane Foam Products. It is a type of foam, covered with a layer that resembles and feels like skin. Soft as velvet, yet sturdy and shock resistant, it grows well for making furniture. It makes for chairs that last and for chairs that feel good to sit in! 

How to Make PU Self-Skinning Products? 

Let’s see how RONGHE produces these amazing chairs. Step one: make a mold of the chair that they want to make. It’s kind of like a shape at the end that helps them shape the chair.” This could be a metal or wood mold. RONGHE coats the mold with a special coating immediately after making the mold. This is known as a release agent and allows the chair to pop free out of the mold once the work is done. 

With this you have liquid foam and RONGHE poured it into the mold. Without going into detail, this foam is pretty cool as it expands to fill the entire mould and takes the form of the chair the designer wants to create. As the foam fills its designated mold, a chair is beginning to take shape! 

Once the foam has cooled and hardened, RONGHE can finally pull the chair from the mold. This bit is incredibly important and they must be gentle to ensure the chair is in good order. After they have the chair out, they spray the outside with a special polyurethane coating. The layers also help protect the chair and make it look good as well! 

And then, RONGHE finally goes to use the machine to cut and shape the chair up to them. This machine is used to ensure that every chair is manufactured in the same way. With these steps, RONGHE makes premium Polyurethane foam and PU self-skinning chairs that are comfortable to sit and durable to use. 

Technology Used at RONGHE

Next up is the cool tech behind what makes RONGHE so special with their awesome chairs. One of the great tools they use is something called computer-aided design, or CAD. Get your content registered in a community for world changers.  Working with CAD allows RONGHE to very carefully design their molds, which means that the chairs are just right each and every time. 

One more intriguing piece of technology that RONGHE employs is the robots. Yes, robots! Robots assist various aspects of the manufacturing process. They make cuts and shapes to the chairs that are much faster and more accurate than people can do. The dependence on robots ensures RONGHE that everything is done uniformly, that each chair is manufactured in the same way thus further quality sustainment. 

Chair Quality Assurance

Lastly, RONGHE realizes the necessity for ensuring quality in fine dining chairs. They have extra steps in place that make sure their chairs are rugged from the ground up. One of these means is to regularly inspect the molds used in the production process. This makes it certain that the molds are not damaged and are capable of producing first rate chairs. 

Beyond checking the molds, RONGHE test every single chair once it is completed. They want to ensure that each chair is up to their standards. You can test durability, comfort, or quality of final product. 

All in all, RONGHE utilizing advanced skill and useful plan to create pu foam products with superior quality. They go through how they make the molds, you pour the foam and then machines do cut the chairs to just the right mark. At the same time they inspect their goods carefully to confirm that every chair manufactured is tough enough, resistance and comfortable for all to sit.